Device description

Shanghai Jump Machienry Technology co., LTD. Specializes in the production of fruit juice jam, dairy products and bio-pharmaceutical preparations aseptic filling, and the filling method is made of aluminum plastic compound sterile bag. On the basis of the aseptic filling machine in Italy, the upgrade, single head and double head. Siemens PLC and touch bottle automatic control, the equipment is stable, accurate measurement, easy to operate. The whole filling process is carried out in a sterile environment, which ensures the safety of the material. The filling head can be moved in three-dimensional coordinates, avoiding the disadvantages of high energy consumption and serious instability caused by the traditional lifting platform. Materials stainless steel tube connection, imported food grade double sealing ring, avoid the traditional soft connection of products including plastic clay and was found to be of poor quality. Mouth clamp the use of special transmission device, to avoid the traditional gear drive displacement caused by inaccurate broken cover, damage to the mouth of tongs.

Working principle

Aseptic filler is mainly composed of aseptic filling head, operating system, man-machine control system, steam system, measuring system and workbench and so on, with independent control cabinet and simple button box, touch screen and programmable controller (PLC) USES Germany Siemens, solenoid valve and cylinder, a guest is used, use schneider switch button; The measurement system USES the sines electromagnetic flowmeter and adopts the aluminum-plastic compound aseptic bag (5l-220l).

Aseptic filling machine using the steam jet method of mouth sterilization and filling room, to ensure the filling room is always in a sterile state, sterile mouth sterilization, open, filling and sealing are done in a sterile environment. Double the filler filling head switching are two filling, filling material zero reflux (such as first in filling at the same time, the two do bag, bag after the completion of the injection steam sterilization on the bag mouth, for the first filling end, aseptic filling valve switch to the first two), with CIP cleaning equipment, SIP sterilizing process, can realize with the front end of the sterilization machine, without the need for a separate cleaning sterilization.

Technical parameters

Equipment features

1. Food grade SUS 304 high quality stainless steel production;

2. Upgrading the equipment based on Italian equipment, which can be continuously filled by two sterile filling machines; On-line control of sterilization machine, CIP and SIP;

3. Adjustable filling head can be automatically raised and lowered according to weight;

4. Man-machine interface control, weight real-time display and control, weight measurement deviation 1%;

5. Equipped with manual and automatic control system;

6. Product valve and filling head moving parts are protected by steam barrier, and steam sterilization is adopted in the filling chamber.

7. Unique design of the filling room to avoid condensate dripping;

8. Independent control cabinet, PLC+ touch screen man-machine interface automatic control system.
 

 

Contact Us

Email address:  customer@sinojump.com
                         
Chief engineer: Nancy Jing  0086-13310056506
                          May Feng   0086-13310056508
                          Andy Liu     0086-13310056505